Goal of the Project

The aim of the BioniAMoto project is to develop a cost-effective method for manufacturing lightweight and efficient structural nodes for the automotive industry using additive manufacturing (AM) technologies and topology optimization. The project aims to create a new concept for manufacturing 3D structural nodes for vehicle frames using topology-optimized aluminium alloys that are joined together with readily available and commonly used extruded profiles.

Benefits of AM Technologies

The application of AM technologies offers new opportunities for manufacturing complex geometries without increasing costs. In the BioniAMoto project, we will be developing and implementing new tools for manufacturing structural nodes using AM technologies, such as bionic topology optimization and AM-based manufacturing processes using aluminium alloys. These tools will allow us to optimize the geometry of the nodes for load transfer and mass reduction while maintaining or improving their stiffness and toughness.

Joining Techniques

In addition to developing the manufacturing process for the structural nodes, we will also be evaluating different methods for joining the AM parts to the extruded profiles without causing extra thermal stress. These methods may include shaped joints, bonding, or clinching.

Overall, the BioniAMoto project aims to create a more efficient and cost-effective method for manufacturing structural nodes for the automotive industry using AM technologies and topology optimization. We believe that this approach has the potential to revolutionize the way vehicles are designed and manufactured.